Assembly Tables & Jigs
Purpose: Mechanical and electrical integration for drone assembly using dedicated jigs and precision tools.
Overview: Systematic integration of drone components ensuring optimal alignment, stability, and flight performance.
Tasks Performed
- Fixing motors, arms, frames with torque control
- Mounting propellers with vibration dampers
- Connecting ESCs, GPS, power distribution, battery
- Installing & calibrating flight controllers (Pixhawk, STM32)
- Cable routing & securing with ties, heat shrink tubing
- Firmware installation & functional testing
Tools Used
- Custom jigs & fixtures for precise alignment
- Digital multimeter for checks
- Torque screwdrivers & hex drivers
- Hot glue gun, soldering station, anti-static mat
- ESD-protected workstation, magnifying lens
Safety & Quality Checks
- Battery & power testing with fireproof charging bags
- Motor direction check with propeller guards
- Mechanical stress test for frame & joints
- Stage-wise checklists for consistency
